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Written by Jeffrey T. Luftig, Ph.D.   
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Total Asset Utilization
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Table I illustrates some common calculational components and potential process owners for the elements of the basic TAU model. This table is not intended to serve as a complete and comprehensive presentation of how the model should be deployed in all companies and conditions. Rather, it is intended to provide the reader with a basic and straightforward example of how the TAU model has been successfully and usefully structured in a number of companies with whom the author has worked.


TAU Component

Level I

Sub-component

Level II

Sub-component

Level III

Sub-component

(where applicable)

Potential Process Owner(s)
AvailabilityPlanned downtime
Preventive maintenance / Sanitation
 
  • Maintenance department
  • Sanitation crew
Lunches and breaks
  • Management
Unplanned downtime
Failure and repair Product-related
  • Product engineering
  • Process engineering
  • Operations management
Process related
No demand
Lack of sales
  • Sales and marketing
Choose not to sell
No supply Internal (upstream) unit
  • Operations planning / scheduling
External supplier
  • Operations scheduling
  • Procurement /purchasing
Choose not to run
  
  • Operations management
  • Sales and marketing
Duty cycle
Set-ups
Type/Model change - same product
 
  • Operations management
  • Sales and marketing
Product change
Changeovers
Label change - same package
 
  • Sales and marketing
  • Operations planning / scheduling
Package change
Efficiency
Actual within product manufactured  
  • Process engineering
  • Operations management
Product/process selection effect1
  
  • Sales and marketing
  • Operations planning / scheduling
Yield (Recovery)Acceptable unit count (Count maintained by product type / model by customer)
  • Operations management
  • Process engineering
  • Product engineering
Unacceptable unit count
In-process / within unit
 
End-of-line
Shipped and returned

1 A function of how efficiency must be calculated for TAU purposes.

 



 

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